Page 62 - CleanIndiaJournal October Digital Issue
P. 62

Service MatterS



          Mechanised cleaning enhances


          facility hygiene and efficiency


          Here is how SILA helped a textile production unit achieve better cleaning

          outcomes while simultaneously reducing the effort required.



          Problem statement               machines efficiently extracted   now maintained 4-6 times a day
                                          particles from the often hard-
                                                                          using machines.
           Alok Industries Ltd is a textile   to-reach trench areas, ensuring
          manufacturing company, with     a cleaner and safer working     End goals
          integration in both streams - cotton   environment.
          as well as the polyester value chain.   Ride-on scrubber for floors:   Reduced costs: By optimizing
          The company has faced significant   SILA implemented ride-on scrubber   manpower and enhancing cleaning
          challenges within its spinning unit,   machines for comprehensive   efficiency, Alok Industries
          due to the persistent accumulation   floor cleaning. These machines   realised a substantial reduction in
          of extremely light particles on the   significantly improved the speed   operational costs, contributing to
          factory floor, beneath machines and   and efficiency of floor cleaning,   improved profitability.
          in the trenches.                while also enhancing overall      Improved facility hygiene:
           Manual cleaning processes      facility hygiene.               The facility hygiene standards
          proved highly inefficient due to                                were elevated to new heights.
          the considerable effort required to   Results                   Frequent and thorough cleaning
          gather, collect, and dispose of these                           with mechanized equipment
          particles. This inefficiency not only   The introduction of mechanised   ensured a cleaner and safer working
          increased operational costs but   cleaning at Alok Industries’   environment for employees.
          also compromised facility hygiene   spinning unit yielded impressive   Highest audit scores: Alok
          standards.                      results:                        Industries consistently achieved
                                            Manpower reduction: SILA’s    the highest audit scores from
          Solutions                       innovative approach has led     regulatory authorities and clients.
                                          to a 40% reduction in required
           In response to these challenges,   manpower for cleaning operations.   The enhanced facility cleanliness
                                                                          and adherence to hygiene standards
          SILA Real Estate partnered      The shift from manual cleaning to   played a pivotal role in these
          with Alok Industries in 2022 to   mechanised solutions allowed for   accomplishments.
          implement an innovative solution –   a more streamlined and efficient
          mechanized cleaning. The tailored   workforce.                    Overall improvement in
          approach included the following                                 output: Lesser forced shutdowns
                                            Cost reduction: Alok Industries
          key components:                 has benefitted from an overall   due to cleanliness-related issues
                                                                          resulted in improved production
           Scooter mop for supervisors:   cost reduction of 20% in facility   output and minimised operational
          SILA introduced scooter mop     management expenses. This       disruptions.
          machines equipped with high-    reduction was achieved through
          efficiency cleaning mechanisms   both manpower savings and
          for the supervisors. These scooters   enhanced cleaning efficiency.
          enabled supervisors to quickly    Increased cleaning frequency:
          and effectively address localised   The facility’s cleaning frequency
          particle accumulation, reducing the   increased by 100%. Instead of
          need for manual labor.          cleaning trenches once a week, they
           Industrial high suction vacuum   were now cleaned every alternate
          cleaners: To tackle the issue of   day, requiring significantly fewer
          particles in the trenches, SILA   resources. Moreover, the entire
          deployed industrial high suction   factory floor, which used to be
          vacuum cleaners. These specialised   cleaned twice a day manually, is


               OCTOBER 2023•Clean India Journal
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