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India to become biogas plant manufacturing hub

World’s largest biogas plant manufacturing facility was inaugurated in Pune

Sistema.bio, a global social enterprise specialising in innovative biogas technology, unveiled the world’s largest manufacturing facility for biogas plants in Chakan, Pune on the World Environment Day. Spanning an expansive area of 130,000 square feet, the advanced facility boasts an outstanding annual production capacity of 100,000 prefabricated biogas plants. With a staggering investment of 150 million INR (USD 1.8 million), this state-of-the-art manufacturing facility is poised to meet the growing demands of Asia Pacific and Africa.

Presently, the factory operates at a daily capacity of 360 units, with future plans to double this output through automation. In comparison to the previous facility’s production capacity of 30,000 units, the new factory exhibits an annual production capacity of 100,000 units. This colossal manufacturing facility will produce biogas plants at a scale like no other in India and has been certified under ISO 9001, demonstrating the delivery of high-quality products with strict quality standards and efficient production.

Sistema.bio’s revolutionary biogas technology is patented in India for biogas reactor and membrane template. The Ministry of New and Renewable Energy (MNRE) of the Government of India has officially recognized and approved Sistema.bio’s modern and innovative biogas technology in December 2022.

Equipped with state-of-the-art machinery, the factory efficiently produces modern biogas plants, biogas booster pumps, H2S scrubbers, and assembles a full suite of biogas plants including biodigester and cookstoves. Over the next five years, Sistema.bio India aims to implement automation to significantly increase its capacity, enabling the company to extend its reach to hundreds of thousands of farmers across the country. Furthermore, Sistema.bio has set a goal to install one million biogas plants in India by 2030.

The company plans to install an additional 40,000 biogas plants by the end of 2023, and has committed to helping reduce 1% of global greenhouse gases by 2030.

Sistema.bio works with multiple partners in India spanning from foundations, NGOs, co-operative & private dairy and rural development organisations to reach lakhs of farmers every year. Its innovative Carbon financing model ensures farmers receive modern biogas technology at extremely affordable rates.

With its India headquarters in Pune, Maharashtra and a workforce of 700+ people, Sistema.bio has made a significant impact by reaching 50,000+ families across 21 states in the country. The company goes beyond the designing, manufacturing, and supplying of its innovative and prefabricated biogas plants; it also offers installation, training, and comprehensive after-sales support services to farmers. These biogas plants come with a 10-year warranty and a lifespan of 20 years, ensuring their long-term effectiveness.


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